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ONEX #54 Web Site
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Date:  2-1-2012
Number of Hours:  5.00
Manual Reference:  W19
Brief Description:  RH inboard fold rib assy

Updrilled pivot block, doubler and rib with #29 drill for #6 screws.

Squared up flanges on the RH inboard forward folding rib #5.

Drilled doubler plate and W19-04/05 bracket holes to #40. Countersunk doubler plate hole with #40 pilot cutter. Cleco'd doubler, rib, and brackets and updrilled holes with 1/8" bit.

Installed CCC-42 and CCC-44 rivets.

The -42 rivets used on just the doubler/rib assembly were still loser than when using the regular CCP-42 rivets. Had only 2 mandrals break above the rivet this time. Might try a #31 drill (next size smaller then 1/8) next time.

Installed pivot block and channel assy, torqued nylon lock nuts to 8 lb-in.

In picture #1, the completed RH inboard forward assy is aligned with the outboard assy using 1/4" bolts through the fabrication guide holes. As seen in pic 2 & 3, the inboard paddle is about 1/8" too tall to pass through the outboard doubler. This might not be a problem if the normal paddle travel does not go that far, but I'll check with Sonex.
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Completed RH assys bolted for alignment

Completed RH assys bolted for alignment

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RH inbd fwd paddle too tall

RH inbd fwd paddle too tall

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RH inbd aft paddle too tall

RH inbd aft paddle too tall

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